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Enterprise AI Analysis: LLM-as-a-Judge for Scalable Test Coverage Evaluation: Accuracy, Operational Reliability, and Cost

LLM-as-a-Judge for Scalable Test Coverage Evaluation: Accuracy, Operational Reliability, and Cost

Revolutionizing QA with AI-Powered Test Coverage Assessment

Authors: Donghao Huang, Shila Chew, Anna Dutkiewicz, Zhaoxia Wang

Publication: arXiv:2512.01232v1 [cs.SE] 1 Dec 2025

Executive Impact: Key Metrics for Enterprise AI Adoption

This study highlights critical advancements in automated test coverage evaluation using LLMs, offering significant gains in efficiency, reliability, and cost-effectiveness for modern QA pipelines.

0 Cost Reduction (vs GPT-5 high)
0 Optimal Model Accuracy
0 High Reliability
0 Cost per 1K Evaluations

Deep Analysis & Enterprise Applications

Select a topic to dive deeper, then explore the specific findings from the research, rebuilt as interactive, enterprise-focused modules.

Enterprise Process Flow: LAJ Workflow

Jira Ticket Creation
Gherkin Script Development
Expert Annotation (Ground Truth)
LLM-as-a-Judge Evaluation

Problem Formulation: Given a software requirement specification (e.g., a Jira ticket) R and a corresponding Gherkin acceptance test script T, the goal is to automatically assess the test coverage completeness—the degree to which the test script adequately addresses the specified requirements. An LLM-as-a-Judge model M produces an assessment AM(R,T) ∈ [0,100] representing estimated coverage percentage. We evaluate M against expert-provided ground truth A*(R,T) to measure assessment quality.

Input Process Output
  • Ticket requirements and acceptance criteria
  • The Gherkin test script
  • A comprehensive rubric specifying coverage expectations
  • Analyzes alignment between script and requirements
  • Checks breadth and depth of scenarios
  • Applies the rubric to produce a scalar coverage score with justification
  • Coverage percentage (0-100)
  • Coverage analysis: scenarios covered, gaps identified, recommendations
  • Rubric-aligned flags for downstream analysis
GPT-40 Mini Achieves best overall accuracy with 6.07% MAAE, demonstrating superior precision.
Tier MAAE Range Key Models Characteristics
Elite Performance < 7.0%
  • GPT-40 Mini
  • GPT-5 (high)
  • GPT-5 (medium)
  • Best accuracy and strong agreement with expert assessments.
Strong Performance 7.0-9.0%
  • GPT-40
  • GPT-4.1 Mini
  • GPT-4.1 Nano
  • GPT-5 Mini variants
  • GPT-4.1
  • GPT-5 (low)
  • High close match rates, good balance of accuracy and cost.
Economy Tier > 9.0%
  • GPT-OSS 20B/120B families
  • GPT-5 Nano variants
  • Lower API costs but significantly higher error rates.

GPT-40 Mini: The Optimal Production Choice

GPT-40 Mini stands out as the optimal production model due to its best-in-class accuracy (6.07 MAAE, 93.93% APS), high reliability (96.6% ECR@1), and exceptional cost-effectiveness ($1.01/1K). This model achieves a remarkable 78× cost reduction compared to GPT-5 (high reasoning) while simultaneously improving accuracy, making it ideal for practical adoption at scale.

Key Results:

  • ✓ 78× cost reduction vs. GPT-5 (high)
  • ✓ Superior accuracy (6.07 MAAE)
  • ✓ High reliability (96.6% ECR@1)
  • ✓ Cost-effective at $1.01/1K
Tier ECR@1 Range Key Models Implications
Perfect Reliability 100%
  • GPT-40
  • GPT-4.1
  • GPT-5 (low)
  • No retries needed, predictable costs and latencies.
High Reliability > 95%
  • GPT-40 Mini
  • GPT-5 family variants
  • GPT-4.1 Mini
  • GPT-4.1 Nano
  • Minimal retries, negligible cost increases from reliability overhead. GPT-40 Mini optimal.
Moderate Reliability 90% < ECR@1 < 95%
  • Open-weight models
  • Higher variance, JSON parsing errors, schema violations. 1.07–1.19 attempts/eval.
Low Reliability < 90%
  • GPT-OSS 20B (high)
  • Lowest reliability (85.4%), high variance, problematic for production.
175x Total cost span across all models, from $0.45/1K to $78.96/1K evaluations.

Reasoning Effort Impact: Reasoning effort significantly impacts both accuracy and cost, with model-family dependent patterns. GPT-5 models generally benefit from higher reasoning with predictable accuracy-cost trade-offs, where reducing reasoning from high to low can yield up to 70% cost savings for a 1.53pp accuracy degradation. In contrast, open-weight models (GPT-OSS) degrade across all dimensions as reasoning effort increases, making higher reasoning levels counterproductive for these models.

Key Recommendations: Practitioners should always measure ECR@1 alongside accuracy to capture operational reliability, implement robust retry logic with a 5-15% overhead budget, and continuously monitor ECR@1, latency, and cost in production. Using adjusted cost metrics for total cost of ownership is crucial. Starting with GPT-40 Mini is recommended for most use cases due to its optimal balance of accuracy, reliability, and cost-effectiveness.

Limitations Future Directions
  • Domain-specificity (Gherkin/RESTful APIs only)
  • Task complexity (all scripts treated equally difficult)
  • Systematic bias (over/under-estimation patterns)
  • Temporal stability (API/model evolution)
  • Expanded test coverage (unit, UI, security tests)
  • Multi-domain validation (healthcare, finance, IoT)
  • Task complexity stratification
  • Systematic bias mitigation (calibration techniques)

Calculate Your Potential ROI

Estimate the efficiency gains and cost savings from implementing LLM-as-a-Judge in your QA workflow.

Annual Savings $0
Annual QA Hours Reclaimed 0

Your Journey to Scalable AI-Powered QA

A typical implementation timeline for integrating LLM-as-a-Judge into your enterprise QA processes.

Phase 1: Initial Assessment & Framework Setup

Integrate LAJ framework, define core rubrics, and configure initial model evaluation environment. Focus on Gherkin/BDD compatibility.

Phase 2: Pilot Deployment & Metric Baseline

Conduct pilot runs with GPT-40 Mini, establish baseline accuracy (MAAE), reliability (ECR@1), and cost metrics. Implement basic retry logic.

Phase 3: Optimization & Model Selection

Explore model configurations and reasoning efforts. Optimize for accuracy-reliability-cost trade-offs. Refine retry strategies and monitor adjusted cost metrics.

Phase 4: Scalable Integration & Continuous Monitoring

Integrate LAJ into CI/CD pipelines for automated test coverage evaluation. Implement dashboards for real-time monitoring of performance and costs. Iterate based on feedback.

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