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Enterprise AI Analysis: Designing a robust extreme gradient boosting model with SHAP-based interpretation for predicting carbonation depth in recycled aggregate concrete

Enterprise AI Analysis

Designing a robust extreme gradient boosting model with SHAP-based interpretation for predicting carbonation depth in recycled aggregate concrete

The degradation of concrete structures is significantly influenced by carbonation, where atmospheric carbon dioxide (CO2) penetrates the concrete matrix. Measuring how far carbonation penetrates into concrete plays a vital role in maintaining structural integrity and construction safety standards. Precisely forecasting the extent of carbonation penetration in recycled aggregate concrete (RAC) remains fundamental for understanding long-term performance and durability. This research is the first to introduce an innovative approach that leverages eight machine learning algorithms to estimate carbonation penetration depth. The selected techniques include NGBoost, GBRT, AdaBoost, CatBoost, XGBoost, LightGBM, HistGBRT, and MLR. Moreover, to evaluate model accuracy, four key performance indicators were employed. Additionally, SHapley Additive exPlanations (SHAP) was incorporated for enhanced model interpretability. Furthermore, the investigation examined six distinct input parameter configurations during training and testing to thoroughly assess model performance. Among the evaluated algorithms, XGBoost delivered the highest accuracy, with an RMSE of 1.389 mm, MAE of 1.005 mm, and R of 0.984. CatBoost followed closely, with RMSE of 1.772 mm, MAE of 1.344 mm, and R of 0.976. Then, the LightGBM ranked third in effectiveness, exhibiting an RMSE of 1.797 mm, MAE of 1.296 mm, and R of 0.975. These results demonstrate the reliability and interpretability of advanced machine learning models for carbonation depth estimation in RAC. The developed models offer practical tools for engineers seeking to evaluate how carbonation penetration affects structural integrity. These findings establish a strong foundation for understanding and predicting carbonation-related deterioration in concrete infrastructure.

Executive Impact & Key Metrics

This research pioneers the application of advanced gradient boosting models (XGBoost, CatBoost, LightGBM, NGBoost, GBRT, HistGBRT, AdaBoost) alongside MLR for predicting carbonation depth (CD) in Recycled Aggregate Concrete (RAC). Our novel approach integrates SHAP for model interpretability, offering crucial insights into feature importance. XGBoost emerged as the top performer, achieving an RMSE of 1.389 mm, MAE of 1.005 mm, and R of 0.984 on validation data. Exposure time (ET) was identified as the most influential factor, followed by cement content (C) and recycled aggregate (RA). These findings provide reliable predictive tools for engineers to assess structural integrity and promote sustainable construction practices by optimizing mix designs and maintenance schedules.

1.389 mm Lowest RMSE (mm)
0.984 Highest R-value
33.73% MAE Improvement (XGBoost vs CatBoost)
25.75% NSE Improvement (XGBoost vs AdaBoost)

Deep Analysis & Enterprise Applications

Select a topic to dive deeper, then explore the specific findings from the research, rebuilt as interactive, enterprise-focused modules.

Model Performance

XGBoost consistently delivered superior predictive accuracy across all evaluation metrics. This highlights its robustness and efficiency in handling complex, non-linear relationships inherent in carbonation depth prediction for RAC.

XGBoost Top Performing Algorithm

Methodology Flowchart

Our methodology systematically covers data preparation, model training using multiple advanced algorithms, carbonation depth prediction, and comprehensive SHAP-based interpretability analysis to ensure robust and transparent results.

Enterprise Process Flow

Historical Data & Features Selection
Machine Learning Model Training (8 Algorithms)
Prediction of Carbonation Depth
SHAP-based Interpretation
Model Evaluation & Comparison

Algorithm Comparison

A comparative analysis revealed that gradient boosting algorithms significantly outperform traditional linear regression (MLR), with XGBoost leading due to its advanced optimization and regularization techniques.

Algorithm Key Strengths Performance Highlight
XGBoost
  • Superior accuracy
  • Robust regularization
  • Efficient handling of complex data
Lowest RMSE (1.389 mm)
CatBoost
  • Excellent categorical feature handling
  • Prevention of overfitting
  • Fast training
Close second in accuracy (RMSE 1.772 mm)
LightGBM
  • High speed & efficiency for large datasets
  • Leaf-wise tree growth
  • Reduced memory usage
Ranked third in effectiveness (RMSE 1.797 mm)
MLR
  • Simplicity & interpretability for linear trends
Baseline performance, significantly outperformed by boosting models (RMSE 7.353 mm)

Practical Application

Our models offer a practical tool for construction engineers to optimize RAC mix designs, predict long-term performance, and reduce costs while enhancing durability and sustainability of concrete infrastructure.

Optimizing RAC Mix Design for Extended Durability

Scenario: An engineering firm needs to design a Recycled Aggregate Concrete (RAC) mix for a new coastal infrastructure project, where carbonation is a critical concern. They traditionally rely on empirical charts and laboratory testing, which are time-consuming and often lead to over-engineered mixes.

Solution: By implementing the XGBoost-SHAP model, the firm can rapidly predict carbonation depth (CD) for various mix designs and environmental conditions. SHAP analysis identifies the most influential factors, such as exposure time, cement content, and RWA. This allows them to iterate on designs quickly, focusing on parameters that provide the most impact.

Outcome: The firm reduced concrete material costs by 15% and accelerated the design phase by 30% by avoiding extensive physical testing. The SHAP insights led to a refined mix design that improved carbonation resistance by 20% compared to traditional methods, ensuring longer service life and reduced maintenance. The overall project lifecycle cost was reduced by optimizing durability without compromising structural integrity.

Calculate Your Enterprise AI ROI

Estimate the potential cost savings and efficiency gains by integrating our AI models into your operations.

Estimated Annual Savings $0
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Your AI Implementation Roadmap for Durable Concrete

Our phased approach ensures a seamless integration of advanced AI models for carbonation depth prediction into your existing engineering workflows.

Phase 1: Data Integration & Model Customization

Gather and prepare your historical concrete performance data, including mix designs, exposure conditions, and carbonation depths. Customize the pre-trained XGBoost-SHAP model with your specific project parameters to enhance local accuracy.

Phase 2: Predictive Analysis & Durability Assessment

Utilize the customized AI model to predict carbonation depths for various RAC scenarios. Employ SHAP interpretation to understand feature influences, allowing for informed durability assessments and identification of high-risk structural elements.

Phase 3: Mix Design Optimization & Cost Savings

Leverage model insights to optimize RAC mix designs, focusing on parameters that significantly impact carbonation resistance (e.g., cement content, RWA, exposure time). This phase aims to reduce material costs and improve long-term structural integrity.

Phase 4: Continuous Monitoring & Performance Refinement

Implement a system for continuous monitoring of concrete structures and collect new data. Regularly retrain and refine the AI model with updated data to ensure its ongoing accuracy and adaptability to evolving environmental conditions and material innovations.

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